High-Speed Motion Solutions: Precise Engineering Design

Successful high-speed motion solutions demand optimal performance from every component of the system. In a recent XY application, SA Power’s engineering expertise combined with advanced motion technologies to deliver optimum results. This comprehensive solution integrates cutting-edge hardware and software to ensure precision, safety, and efficiency in complex applications.

Watch the Video: High-Speed Motion Solutions in Action

Discover how synchronized motion and innovative engineering design redefine the possibilities of high-speed motion systems. This video demonstrates the seamless integration of motion profiles, material layout optimization, and safety compliance in an XY application. Highlights include:

• Synchronized motion profiles calculated dynamically on high-speed processors for optimal material layout.
• Fast EtherCAT network with 1ms DC sync.
• Robust hardware integration featuring Lenze drives, Pilz safety systems, and Emerson BP Controller.

Click the play button below to witness the innovation in motion control:

Key Components of the Engineering Design

The success of this high-speed motion solution lies in the meticulous integration of advanced components and innovative design principles. The system’s key elements include:

• Synchronized Motion: Dynamic recipe system calculates motion profiles to optimize material layout and enhance efficiency.
• Emerson BP 4 Core Processor: Features a 10-inch interface running SA Power’s CodeSys Motion software image for intuitive control and monitoring.
• EtherCAT Network: Operates with 1ms DC sync for precise communication between servo controllers and IO.
• Fast IO Switching: Ensures responsive performance within motion cycles to meet demanding application needs.
• Lenze Drives: Includes i500 inverters for the master drive and i700 servo axes for precise XY motion.
• Pilz Safety Systems: Ensures machine safety and compliance with industry standards.

Benefits of High-Speed Motion Systems

The innovative design and robust components of this system offer several benefits, including:

1. Exceptional Precision: Synchronized motion profiles ensure optimized motion of servo axes across applications.
2. Increased Efficiency: Recipe system and dynamic material layout optimization maximize productivity.
3. Seamless Integration: A well-engineered network ensures smooth operation of all components.
4. Enhanced Safety: Pilz safety systems protect both the machine and operators.
5. Scalability: Flexible design allows for easy adaptation to different application requirements.

Applications in Advanced Manufacturing

This high-speed motion solution is ideal for various manufacturing processes, such as:

• Steel and Steel Converting Industries: Punching, pressing, sequencing, and feeding applications.
• Packaging and Cardboard Converting: High-speed positioning and cutting applications.
• Where Robots Are Too Slow: Linear X, Y, and Z applications requiring higher speed than robotic systems can achieve.

SA Power: Your Partner in Motion Solutions

With years of expertise and a portfolio of reliable, high-performance products, SA Power is a trusted name in motion control solutions. From initial design to final implementation, SA Power provides tailored systems that meet the unique challenges of high-speed applications.

Conclusion

High-speed motion solutions are an important part of industrial manufacturing systems. By combining advanced technologies like Lenze drives, Emerson processors, and Pilz safety systems with SA Power’s engineering expertise, this innovative XY application provides a standard for precision and efficiency. Ready to maximize your operations? Watch the video above to see the solution in action and contact SA Power to learn more!