SA Power, a leader in industrial automation solutions, has successfully implemented an advanced Vision system for a renowned parts manufacturer. This state-of-the-art system utilizes Cognex cameras paired with Vision Pro software, enabling the manufacturer to achieve unparalleled inspection accuracy and efficiency.
Complete Software and Hardware Solution
SA Power’s solution includes all necessary components, including the IPC (Industrial PC), drivers, and software, to ensure a smooth and seamless integration into the client’s existing line control. SA Power developed the interface to the camera’s and drivers in C sharp.
High-Speed Inspection at High Accuracy
The Vision system operates seamlessly, inspecting up to 2100 parts per hour without compromising precision. The system performs a wide range of critical inspections to ensure product quality, including:
- Diameter Measurements (ID and OD): Accurate sizing to ensure part specifications are met.
- Sealant Detection: Identifying any irregularities in sealant application, which is crucial for performance and safety.
- Hole Counting: Ensuring proper hole count, essential for part functionality.
- Thread Detection: Verifying the integrity of threaded sections to prevent potential assembly failures.
- Concentricity of Welding: Ensuring welded parts are assembled correctly for overall part integrity.
These inspections are performed on the fly, allowing the manufacturer to maintain high production speeds without sacrificing quality.
Automated Sorting for Seamless Operations
One of the standouts of the system is the automated kicker. This solution detects parts that fall outside of the specified parameters and redirects them into a bin for further evaluation, all while maintaining the smooth flow of the production line. This helps the manufacturer avoid costly downtime and ensures that only parts meeting the highest standards continue down the production path.
Data-Driven Insights for Continuous Improvement
The developed software not only performs inspections but also provides comprehensive statistical insights into failure rates and types of defects. This data is crucial for the manufacturer to identify trends and make informed decisions for continuous improvement. The software also supports the use of recipes, making it easy to set up inspections for different parts. Recipes can be quickly loaded and adapted as needed, ensuring flexibility and efficiency across varying production requirements.
Why Choose SA Power?
- High-Precision Inspections: Cognex cameras and Vision Pro software deliver accurate, real-time quality control.
- Speed and Efficiency: Inspect up to 2100 parts per hour without compromising inspection quality.
- Automation: The automated kicker ensures minimal disruption to the production line while maintaining quality standards.
- Data Insights: Detailed failure statistics and reports help optimize processes and reduce defects.
- Flexibility: Easily switch between different parts and recipes with minimal downtime.
SA Power’s expertise in industrial vision systems has proven to be a game-changer for manufacturers looking to enhance both speed and quality in their production lines.